Microcellular Sheet



Production capacity/annum :  75000 sheets of 4 Kg weight

Production process

All the rubber chemicals are compounded along with rubber (both natural and synthetic masticated previously) and measured quantities of the compound is moulded in suitable moulds in hydraulic press which is generally of Multi-day-light type. After first curing, the sheets may be cured again second time (if required) in vulcaniser under steam-pressure. The sheets are taken out and kept under load to avoid deforming while cooling.

Process flow chart

Compounding   -   Mixing  -   Storage

Postcuring < Moulding <  Warming

Testing & Despatch

Machinery & equipment required

•    Rubber mixing mill 400 x 1050 mm         :    2 Nos
•    Light hydraulic press capacity 450 tons     :   1 No
•    Bale cutter    :   1 No
•    Laboratory hydraulic press  :   1 No
•    Steam BoilerOil Fired Cap 300 Kg Hr   :   1 No
with accessories & pipe fitting   
•    Steam BoilerOil Fired Cap 200 Kg Hr   :   1 No
with accessories & pipe fitting   
•    Post cure Chamber    :  1 No
•    Water Storage tank 10 K.L.  :   1 No
•    Spring Loaded trollies   :   2 Nos

•   Weighing bins   :  20 Nos

•   Weighing scale 0-120 Kg Platform type        :  1 No

•  Weighing scale double and single pan type   :   1 No

•  Working tables  :   6 Nos

1 No

Raw material/consumables required

• Rubber and other synthetic materials

Utilities required

Power required(load)    :    80 KW
Water required (per shift basis)    :    5 K.L.

Man power required

Supervisor   :   2 Nos
Skilled         :    9 Nos
Unskilled      :   13 Nos

Area required

Total Area          :  450 Sq. Mtr.

Covered Area   :  300 Sq. Mtr

Investment required

Machinery & Equipment

Working Capital for 3 Months    :   Rs 54.5 lakhs

(Raw material, utilities & salary)


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110042, Ph: 011-65446600, 9811442146
Email: develop@vividfoundation.org, vikasch01@gmail.com