Production capacity/annum : 960 thousand trays
The waste paper is fed into Hydropulper. The paper gets converted into pulp by internal friction and shearing action. The pulp is cleaned by adding definite quantity of chemicals. Due to vacuum applied, the cleaned pulp form a web and takes up the shape of the mould surface.
Process flow chart
Raw material (waste paper) ► Hydropulper
Inspection — Drying — Moulding
Machinery & equipment required
• Hydro pulper
• Moulding machine
Raw material/consumables required per shift basis:
• Waste paper : 0.5 Tons.
• Aluminum Sulphate : 9 Kgs.
• Soluble Wax : 9 Kgs.
Power required (load) : 80 KW
Water required (per shift basis) : 3 K.L.
Other utilities, if required: Drier : 35 KW
• Production Supervisor : 1 No
• Skilled worker : 2 Nos
• Semi Skilled : 2 Nos
• Unskilled worker : 3 Nos
Total Area : 350 Sq.Mtr
Covered Area : 250 Sq. Mtr
Machinery & Equipment
Working Capital for 3 Months : Rs 42.0 lakhs
(Raw material, utilities & salary)