Production capacity/annum 90,000 Pieces.

Production process

PCRC Sheet of required gauge is cut to size on shearing machine and shaped power press and fly press. The pieces are then chrome plated and assembled, riveted wherever required. The lower and upper end are given a block of plastic (by injection moulding) to make the machine easy to handle and good looking.

Process flow chart

Raw material   ►  Shearing   ► Shaping

Inspection <     Assembling    <    Chrome plating


Machinery & equipment required

• Shearing machine
• Power press
• Riveting machine
• Fly press No. 4
• Drilling machine
• Chrome plating unit
• Hand operated injection moulding machine

Raw material/consumables required

• PCRC Sheets
• Springs
• HDPE granules

Utilities required

Power required (load)           25 KW

Water required (per shift basis)   Normal supply

Manpower required

Supervisor     1  No

Skilled          2  Nos

Unskilled      3  Nos

Area required

Total Area          200 Sq. Mtr.

Covered Area     150 Sq. Mtr.

Investment required

Machinery & Equipment

Working Capital for 3 Months      Rs 25.55 Lakhs

(Raw material, utilities & salary)